Compression Test Plant ToniPACT II

Fully automatic test plant in compact design for standard-compliant compressive strength tests on building materials, preferably for efficient routine tests and quality control on:

  • Cylinders 150 x 300 mm or 160 x 320 mm according to EN 12390-3
  • Cylinders 150 x 300 mm or 160 x 320 mm according to EN 12390-4 (strain cylinder test)
  • Cubes with 100 mm, 150 mm or 200 mm edge length according to EN 12390-3
  • Cubes with 100 mm, 150 mm or 200 mm edge length according to EN 12390-4 (strain cylinder test)

 

  • Accuracy:           Quality Class 1 / DIN 51220 / EN ISO 7500-1
  • Sizes:                  2000 kN / 3000 kN / 4000 kN

 

Key benefits for the user:

✓ Easy programming and user-friendly operation
✓ Designed as space-saving compact unit
✓ Young´s modulus measurement possible
✓ Microprocessor and servo-hydraulic control (closed loop)
✓ Control by PC with software testXpert
✓ Future-proof by various software extensions
✓ High torsional stiffness (max. 1 mm expansion at full load)
✓ Result evaluation by PC with software testXpert

For the ToniPACT II are various pressure plates, a large range of accessories and optional extensions available.

Description

Design

Rigid four column load frame in space saving compact design. Base mounted actuator with plunger piston. Hardened piston; piston and cylinder microfinished. Pi-ston equipped with protecting gap and stroke indicator. Hydraulic elements, servo valve and pressure oil unit (pump delivery 1.4 l/min) directly installed in the base part of the load frame. Volume of oil tank 6 l. Control column attached at the right side with integrated power supply aggregates and measuring and control system ToniTROL mounted on top. Optional construction of the sphericaf seat in compliance with EN 12390 4.

 

Working Principle

The load frame is connected to the ToniTROL control system (see product information model 0510). Tests are prepared, performed, monitored, and evaluated via soft-ware. Controlled by a servo valve in closed loop. Load measuring with precision oil pressure transducer.

 

Ordering Information

For the compression testing machine ToniPACT II, one ball seat and a set of the following pressure plates must be ordered.

 

Optional Ball Seats and Pressure Plates

  • Load frame 2091.X000.001: designed in accordance with standard EN 12390-4 upper pressure plate sperically seated in an oil-filled double ball seat.
  • Load frame 2091.X000.002: with standard ball seat
  • Pressure plates 2091.X000.31 ø 300 mm, 75 mm high
  • Pressure plates 2091.X000.36 320 x 320 mm, 75 mm high
  • Pressure plates 2091.X000.32 320 x 520 mm, 75 mm high

 

Optional Accesories Frame

  • Two auxiliary plates 2091.X000.44: 300 mm, 65 mm high, to be placed below the lower pressure plate. Only suitable with pressure plates ø 300 mm.
  • Auxiliary plate 4090.004: 210 x 210 mm, 115 mm high, hardened and ground
  • Auxiliary plate 4090.005: 210 x 210 mm, 50 mm high, hardened and ground
  • Auxiliary plate movable by sliding rails 2091.X000.61 320 x 520 mm, 75 mm high, hardened and ground Only suitable with pressure plates ø 300 mm
  • Test area protection 2091.X000.82: consisting of an all-around closed cage, made of profiles with makrolon panels (high-strength plastic material). One door (front side) with electrical safety switch. (Requested in EU for CE conformity)
  • Waste trap sheet 2091.X000.39: Lower pressure plate equipped with waste trap sheet (right and left)

Additional information

Maximum test load

Model 2091.2000 = 2000 kN Model 2091.3000 = 3000 kN

Load measuring range

Model 2091.2000 = 40 … 2000 kN Model 2091.3000 = 60 … 3000 kN

Distance between columns

– left / right 355 mm – front / back 255 mm

Pressure plates

Ø 300 mm

Hardness of pressure plates

> 55 HRC

Distance between pressure plates

340 mm

Piston stroke

65 mm

Expansion

1.0 mm

Working pressure

450 mm

Pump delivery

1,4 l/min

Tank capacity

6 L

Working height

– without auxiliary plate 1060 mm – with 2 auxiliary plates 1190 mm

Total height

1740 mm

Required space

960 x 500 mm

Weight (basic version)

1700 kg

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