Performance unit compacting ToniVIB Magnetic – Model 5540

Performance unit for the standard-compliant compaction of unshaped refractory products like dense, thermal insulating refractory concrete and other building materials in accordance with EN ISO 1927-5.

The ToniVIB magnetic features a magnetic clamping plate for clamping of the moulds.

 

Key benefits for the user:

✓ Large 3.5 “TFT color display in eye level
✓ Parameter setting via touch screen
✓ Comfortable one-button operation START/STOP
✓ Adjustable vibration period of 1-655 seconds
✓ Tare function of the vibration amplitude display
✓ Variable pre-selection of the vibration amplitude in steps of 0.05 mm
✓ Variable power input frequency 48-63 Hz at 110/240 V
✓ Ergonomic working and operating height
✓ Normalized 50 Hz vibration frequency, regardless of the input frequency
✓ High linearity and display accuracy of the vibration amplitude: 0.05-1.00 mm
✓ Acceleration and frequency display in the service menu
✓ Integrated, password-protected calibration function
✓ Language switch (German/English/French)
✓ Vibration in a closed-loop to guarantee the selected amplitude
✓ Operating hours counter
✓ Can be integrated into the ToniSYSTEMLABORATORY
✓ Designed acc. to the machinery directive 2006/42/EC, as well as UL/CSA requirements
✓ Comfortable magnetic clamping of the moulds

Description

Design

The freerunning vibrating plate is integrated into the table top onto standardized ruber mountings. The unit is driven by a magneto actuator at a rate of 3000 cycles per minute ¹.

The control elements “START / STOP” and “CLAMP /

UNCLAMP” as well as the TFT touchscreen are arranged in ideal eye level and operation position. Tabletop and vibrating plate coating, made of stainless steel, are part of the standard design.

The clamping of the mould and the hopper is realized by an electrically actuated magnetic vibrating plate.

 

Working Principle

Prior to compaction the vibration amplitude and the vibration time have to be selected. The selected language, amplitude and vibration time are stored.

During the compacting the actual and the set value for the vibration time as well as for the vibration amplitude are displayed. Within the service menu an acceleration-and frequency indication is available.

The daily operation is done by START / STOP.

The moulds are filled during operation of the unit. The amplitude alteration caused by the increasing weight of the material is compensated by the controller and held constant according to the set value. After the expiration of the selected time the compacting process stops automatically.

 

 

Additional information

Vibration frequency

50 ± 0.3 Hz

Vibration amplitude

0.05 – 1.00 mm

Display accuracy

≤ ±0.05 mm

Vibration time

1 – 655 sec

Power supply

Voltage = 110 / 230 V Frequency = 48 – 63 Hz Power consumption = 1,5 kW

Dimensions of the vibrating plate

Width x Depth = 400 x 300 mm

Dimensions of the unit

Width x Depth x Height =600 x 775 x 1400 mm Working height = 900 mm

Weight

Gros / net = 270 / 235 kg

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